Process Engineer - Shared Services
Job Description
We are looking for a Process Engineer - Shared Services based at our Head office in Denver. The successful candidate will report to the Engineering Manager. The candidate will be responsible for designing, optimising and maintaining manufacturing processes to ensure efficient production of high-quality products. This includes assembly, filling operations, automation systems and injection moulding processes. The role focuses on continuous improvement through lean principles, cost reduction and process reliability while supporting new product introductions and compliance with quality standards.
Responsibilities- Process Design & Optimisation: Develop and implement efficient manufacturing processes for assembly, filling and injection moulding operations. Design and validate jigs, fixtures and tooling using CAD (SolidWorks). Integrate automation solutions to improve productivity and reduce manual intervention.
- Continuous Improvement: Apply Lean and Six Sigma methodologies to reduce waste, improve cycle times and enhance quality. Conduct root cause analysis and implement corrective actions for process-related issues.
- Quality & Compliance: Ensure all processes meet quality standards and regulatory requirements. Support new product introduction and ensure alignment with QMS (ISO 9001).
- Technical Support: Collaborate with cross-functional teams (Design, Quality, Production, Maintenance) to resolve technical challenges. Provide technical support to suppliers and customers regarding process capability.
- Documentation & Reporting: Create and maintain process documentation, SOPs and work instructions. Report on KPIs and process performance metrics.
- Safety & Environmental: Establish and maintain safety procedures for all manufacturing processes. Ensure compliance with environmental regulations.
- General & Task Management: Research and implement innovative manufacturing technologies. Plan equipment layout for optimal workflow. Estimate production costs and prepare budgets. Facilitate product testing during NPD stages. Execute risk assessments and FMEA for processes. Promote continuous improvement techniques (Six Sigma, Poka-Yoke, MSA).
- National Senior Certificate / Matric / Grade 12 Certificate (Completed)
- Degree or Diploma in Mechanical/Industrial/Manufacturing Engineering (BTech or equivalent).
- Minimum 3-5 years in high-volume manufacturing (preferably automotive or similar).
- Hands-on experience in assembly lines, filling operations and automation systems.
- Experience in injection moulding processes and tooling will be an advantage.
- Familiarity with quality assurance and lean manufacturing principles.
- Proficiency in SolidWorks or any 3D CAD software for tooling and fixture design.
- Strong understanding of engineering drawings, tolerances, and GD&T.
- Knowledge of PLC-controlled automation systems and robotics (advantageous).
- Six Sigma certification or equivalent Lean training preferred.
- Excellent communication and leadership skills.
- Strong problem-solving and analytical ability.
- Ability to work independently and exercise sound judgment.
- Understanding of cost and financial impacts on manufacturing decisions
Fluidra is a workplace where everyone can develop.
Should you not hear back from us within 2 weeks after the closing date, please note that your application was unsuccessful.