SOUTH AFRICA · SALARY IN RANDS

Metal-Refining Furnace Operators and Tenders

What the work involves, the skills employers want, and how to get started in South Africa.

  • Arc and Argon Oxygen Decarburization Melter (ARC and AOD Melter)
  • Automatic Furnace Operator
  • Central Melt Specialist
  • Control Room Operator
  • Electric Melt Operator
  • Furnace Operator
  • Melt Room Operator
  • Melter

What do Metal-Refining Furnace Operators and Tenders do?

Metal-Refining Furnace Operators and Tenders are skilled professionals responsible for overseeing the operation of furnaces and other metal-refining equipment used in the production of metal and metal products. They play a crucial role in the metallurgy industry by ensuring that metals are precisely melted, alloyed, and refined to meet specific quality standards. These operators monitor and control the temperature and chemical composition of the molten metal, adjusting parameters as necessary to achieve the desired quality. Their work involves inspecting equipment, performing maintenance tasks, and troubleshooting any operational issues that arise. Metal-Refining Furnace Operators and Tenders must have a deep understanding of metallurgy, including the properties of different metals, and stay updated with safety regulations to handle hazardous materials effectively. Additionally, they often collaborate with other production staff to optimize processes and improve efficiency within the metal-refining operation.

What the work actually is

  • Regulate supplies of fuel and air, or control flow of electric current and water coolant to heat furnaces and adjust temperatures.
  • Draw smelted metal samples from furnaces or kettles for analysis, and calculate types and amounts of materials needed to ensure that materials meet specifications.
  • Weigh materials to be charged into furnaces, using scales.
  • Record production data, and maintain production logs.
  • Observe air and temperature gauges or metal color and fluidity, and turn fuel valves or adjust controls to maintain required temperatures.

Skills employers expect

Skills

  • Operations Monitoring Watching gauges, dials, or other indicators to make sure a machine is working properly.
  • Operation and Control Controlling operations of equipment or systems.
  • Monitoring Monitoring/Assessing performance of yourself, other individuals, or organizations to make improvements or take corrective action.
  • Active Listening Giving full attention to what other people are saying, taking time to understand the points being made, asking questions as appropriate, and not interrupting at inappropriate times.
  • Complex Problem Solving Identifying complex problems and reviewing related information to develop and evaluate options and implement solutions.

Abilities

  • Control Precision The ability to quickly and repeatedly adjust the controls of a machine or a vehicle to exact positions.
  • Manual Dexterity The ability to quickly move your hand, your hand together with your arm, or your two hands to grasp, manipulate, or assemble objects.
  • Near Vision The ability to see details at close range (within a few feet of the observer).
  • Problem Sensitivity The ability to tell when something is wrong or is likely to go wrong. It does not involve solving the problem, only recognizing that there is a problem.
  • Arm-Hand Steadiness The ability to keep your hand and arm steady while moving your arm or while holding your arm and hand in one position.

Knowledge

  • Production and Processing Knowledge of raw materials, production processes, quality control, costs, and other techniques for maximizing the effective manufacture and distribution of goods.
  • Mechanical Knowledge of machines and tools, including their designs, uses, repair, and maintenance.
  • Public Safety and Security Knowledge of relevant equipment, policies, procedures, and strategies to promote effective local, state, or national security operations for the protection of people, data, property, and institutions.
  • Administration and Management Knowledge of business and management principles involved in strategic planning, resource allocation, human resources modeling, leadership technique, production methods, and coordination of people and resources.
  • Education and Training Knowledge of principles and methods for curriculum and training design, teaching and instruction for individuals and groups, and the measurement of training effects.

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How people get into it

Education of new hires

High school diploma or equivalent or: GED, High School Equivalency Certificate
Less than high school diploma

A normal week

  • Monitoring Processes, Materials, or Surroundings
  • Handling and Moving Objects
  • Getting Information
  • Identifying Objects, Actions, and Events
  • Inspecting Equipment, Structures, or Materials

Tools used on the job

Technology

  • Spreadsheet software Microsoft Excel
  • Office suite software Microsoft Office software
  • Data base user interface and query software Process safety management software
  • Inventory management software Production tracking system software
  • Industrial control software Process control software

Tools

  • Furnaces Gas furnaces · Oil furnaces · Removable crucible furnaces
  • Foundry ladles Foundry casting ladles · Foundry transfer ladles · Foundry treatment ladles
  • Belt conveyors Conveyor belt systems · Pivoting conveyors
  • Pressure indicators Air gauges · Pressure gauges
  • Pulverizing machinery Slag crushing machines

Who it suits

Realistic

Work involves designing, building, or repairing of equipment, materials, or structures, engaging in physical activity, or working outdoors. Realistic occupations are often associated with engineering, mechanics and electronics, construction, woodworking, transportation, machine operation, agriculture, animal services, physical or manual labor, athletics, or protective services.

Conventional

Work involves following procedures and regulations to organize information or data, typically in a business setting. Conventional occupations are often associated with office work, accounting, mathematics/statistics, information technology, finance, or human resources.

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Questions people ask

How much do Metal-Refining Furnace Operators and Tenders earn in South Africa?

Metal-Refining Furnace Operators and Tenders salaries in South Africa vary by experience, province and employer.

What do Metal-Refining Furnace Operators and Tenders do?

Regulate supplies of fuel and air, or control flow of electric current and water coolant to heat furnaces and adjust temperatures, Draw smelted metal samples from furnaces or kettles for analysis, and calculate types and amounts of materials needed to ensure that materials meet specifications and Weigh materials to be charged into furnaces, using scales.

How do I know if this career fits me?

Take the free Assessify career assessment. It matches your answers to careers and shows the South African salary next to each one.